Never Skip A Cleaning — Work With Flexo Wash

Never Skip A Cleaning — Work With Flexo Wash for Effective and Efficient Flexography Cleaning

If you work in flexographic printing, you know how important your machines are to the overall success of your business. From anilox rolls and plates, to gravures and other flexography products, each mechanical component of your system needs to be working at its best in order for you to produce high-quality printed materials. When one of these components is not working the way it’s supposed to, it can compromise quality on your production line, costing you precious time and money. In flexography, the most common cause of faulty components and poor production is dirtiness. As an ink-intensive process, flexography printing is perpetually at risk of ink build-up at virtually every step of production — which is why cleaning your plates, rolls, slides, gravures, and other components as frequently as possible is of the utmost importance. At Flexo Wash, we proudly design and produce a selection of machines designed to streamline and optimize the flexography cleaning process for virtually every component imaginable. We’ve put together this short guide to show you why cleaning your flexography products is so important, and why working with us will not only give you the best results possible, but also save you time and money. Read on to learn more, and contact our flexography experts at 502-592-5797 today!

Flexography Cleaning: A Tale of Dedication and Delicacy

As stated above, cleaning the components of your flexography printing system is vital in ensuring optimal quality for your printed products and saving you time, money, and headache in the long run. Since the number one source or dirt and subsequent damage to components such as anilox rolls, screens, plates and gravures is ink — and since ink touches all of these components on every print run — it’s important to clean these components, ideally, after every run. On top of that, it’s also vital to use the correct cleaning equipment and chemicals so as to not damage your flexography components. Since every component is somewhat different in the way should be cleaned — and since all of the aforementioned products require considerable delicacy during washing — it can be quite a time-consuming venture to clean your flexography products on your own. For best results, and to save your yourself considerable time and hassle, it’s a wise choice to consider automation.

Comprehensive Component-Specific Solutions

Here at Flexo Wash, we proudly design and manufacture a wide range of flexography washing machines for high-quality component-specific cleaning. With options for both narrow web and wide web flexography equipment, our comprehensive selection has automated solutions to fit virtually any printing set-up. For anilox rolls, we offer a full line of roll cleaning machines that can remove all traces of dust and ink from rolls of any size in a matter of minutes. Simply place your rolls into the chamber and let the machine handle the rest. For plates and screens, we offer a comprehensive line of machines designed to effectively and efficiently clean each of these components respectively. The links given will lead you to our narrow web washing machines; for wide-web plate washers click here, and for wide-web sleeve washers click here. In addition to these flexography cleaning machines, we also offer a wide range of machines designed to clean gravures and other components of the flexography printing systems.

Find the Right Fit for Your Flexographic Printing Enterprise

If you are looking for a fast and fool-proof way to clean your flexography equipment the right way, there is no better choice than our automated cleaning equipment here at Flexo Wash. Our component-specific machines save users the hassle of finding the right cleaning chemicals and other equipment, all while ensuring that flexography parts are thoroughly washed in a fraction of the time it takes to wash them by hand. Save yourself time and money, and stop worrying about damaging your expensive printing equipment during cleaning — let our machines handle the process for you! Virtually every product in our extensive line comes standard with a state-of-the-art microprocessor and user-friendly touch-screen interface for custom cleaning options so you can get the perfect wash for your products.

Interested in learning more about which of our machines may be right for you? Browse our selection right on this site, or give our team a call directly at 502-592-5797 today!


Anilox Rolls: When to Clean

Highly specialized, highly expensive, and highly-fragile, your anilox rolls are the centerpieces of your flexographic printing machines. You want your rolls to work as well as possible for as long as possible, which means giving them the proper care whenever needed. In this article, our flexographic cleaning experts at Flexo Wash provide your with a short guide to cleaning anilox rolls. Below, we’ll cover topics including the importance of cleaning anilox rolls, when to clean your anilox rolls, and how you can get fast, easy, and effective anilox cleaning using our specialized anilox roll cleaning machines. Read on for more information, and contact our cleaning professionals at (888) 493-5396 today!

The Importance of Anilox Roll Cleaning

If you work at a printing company, you know how important an anilox roll is to the flexographic printing process. Indeed, anilox rolls are the distinguishing feature of flexography and give it the ability to effectively and efficiently print a wide range of finished products. If you work in printing, you also probably know how expensive anilox rolls are (most run in the several hundred to thousand-dollar price range for an individual rolls). The last important thing you likely know about anilox rolls is their inherent fragility. On their surfaces, anilox rolls are coated in  hard, easily-cracked ceramic material will thousands of small indentations (called “cells”) responsible for precisely distributing ink onto a flexo plate. Even the lightest improper contact with anilox roll can chip or crack its surface, thus rendering it incapable of performing its essential function. For all the above reasons, you may also know just how important it is to properly maintain an anilox roll — but for same reasons, you may be afraid to do it.

In this article, our experts at Flexo Wash are here to remind you of the importance of anilox roll cleaning, give you tips on when to do it, and provide you with an easy, mechanized solution to help take the stress out of anilox roll cleaning. Dirty rolls can impact printing your printing business in a number of ways. For one, rolls with dried or caked-on ink will not perform to the same level of detail as clean rolls. They also take longer to do the same jobs. This is because dried-on ink prevents new ink from being properly transferred to printing plates (and subsequently to the substrates themselves). Put simply, dirty anilox rolls lead to lower bottom lines for printing companies. If you’re industry, you know this is a setback you simply can’t afford.

Cleaning Frequency

Many printing companies have asked us how often they should be cleaning their anilox rolls. Our answer is always the same: it varies. There are several factors that contribute to anilox dirtiness, and each of these factors occurs to varying degrees in varying commercial settings. If you your anilox takes on a relatively light workload with lower ink levels, you may not need to clean as often as another company’s anilox that is worked harder on a day-to-day basis. Another factor involved in anilox cleaning is that of preference. Would you rather clean regularly in shorter cleaning sessions, or less regularly in longer, more intensive cleaning sessions? The choice is up to you — but remember, don’t wait too long. If anilox rolls get too dirty, they’ll ruin your product.

At Flexo Wash, our professionals recommend washing anilox rolls after each and every print job. That being said, our specialized anilox washing machines can enable lighter-load companies to wash their anilox rolls as infrequently as once a month. With anilox roll cleaning, it really depends on usage. The more you use your roll, the more often it will need cleaning.

Signs That Your Anilox Roll Needs Cleaning

The biggest contributor to anilox roll dirtiness is dried ink. After each printing, a trace amount of ink is left on an anilox roll. This ink can collect in cells or other surface areas of the roll and can eventually lead to cell plugging, which will directly affect printing quality. You can tell that your roll needs cleaning when your color density or your coat weight diminishes. Another way to find out if your anilox roll needs to be cleaned is by using a Capatch Test Strip to determine your roll volume. If the volume is plugged 50% or more, then it is time to clean your roll.

Anilox Roll Cleaning at Flexo Wash

Many printing companies fear cleaning their anilox rolls due to the potential risk of damaging their costly and fragile investments. If you, like many, are in this boat, then we have good news for you. Here at Flexo Wash, we proudly offer several automated anilox roll cleaning machines for narrow web products, wide web products, and gravure products. Designed for maximum efficacy and efficiency, our anilox roll cleaning machines are used by some of the most successful printing companies in the world. To learn more about our products, and to ask our professionals ask questions about anilox roll cleaning in general, contact our team (888) 493-5396 today!